Ingersoll Rand Marine Sanitation System 65875 XC User Manual

OPERATOR’S MANUAL  
65875--XC  
INCLUDING: SPECIFICATIONS, SERVICE KITS, PARTS, TROUBLESHOOTING  
INCLUDE MANUAL: S--633 GENERAL INFORMATION (PN 97999--625)  
RELEASED: 8--1--95  
REVISED:  
6--4--10  
(REV. C)  
BASIC PUMP  
CHOP--CHECK TYPE  
4--1/4” AIR MOTOR  
46:1 RATIO  
0 -- 6900 PSI RANGE  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
PUMP DATA  
Use only genuine AROR replacement parts to assure compatible  
pressure rating and longest service life.  
65875-XC BASIC PUMP  
61268 for repair of Air Motor section.  
Service Note: The Air Motor Service/Parts Manual is not shipped  
with the pump but it is included with each Service Kit. If this Service/  
PartsInformationisneeded,requesttheAirMotorOperator’sManu-  
al from ARO. (Manual 6544X--X, PN 97999--64).  
Air Inlet (female)  
1/2” -- 14 NPTF  
637056 for repair of Lower Pump section (Leather Packings).  
637057 for repair of Lower Pump section (PTFE Packings).  
637280 for repair of Lower Pump section (UHMW-PE Pack-  
ings).  
65445--B  
Air Motor  
35 11/32”  
(897.7 mm)  
SPECIFICATIONS  
Model Series . . . . . . . . . . . . . . 66875--XC  
Type . . . . . . . . . . . . . . . . . . . . Air Operated, Basic Pump  
Chop--Check  
65874 Adapter Kit  
See Fig. 2  
Ratio . . . . . . . . . . . . . . . . . . . . 46:1  
Air Motor Diameter . . . . . . . . . 4--1/4’’ (108 mm)  
Stroke . . . . . . . . . . . . . . . . . . 4’’ (102 mm)  
Air Inlet . . . . . . . . . . . . . . . . . 1/2” -- 14 NPTF -- 1 (f)  
Material Inlet . . . . . . . . . . . . . Immersed or Follower Plate  
Material Outlet . . . . . . . . . . . 1/2” -- 14 NPTF -- 1 (f)  
Pump Construction . . . . . . . Carbon Steel  
Dimensional Data . . . . . . . . . . See Fig.1  
Material Outlet (female)  
1/2” -- 14 NPTF  
21 15
(545.3
65873--X  
Lower Pump  
PERFORMANCE  
Air Inlet Pressure Range . . . . . 0 -- 150 PSI (0 -- 10.3 bar)  
Fluid Pressure Range . . . . . . . 0 -- 6900 PSI (0 -- 475 bar)  
Displacement In3 Per Cycle . . . 2.5  
Cycles Per Gallon . . . . . . . . . . 92.8  
Mat’l Inlet  
(Immersed)  
Noise Level* -- 81.8 db(A) @ 60 psi, 40 cycles per minute  
* The pump sound pressure level has been updated to an Equivalent Continuous Sound  
Level (L ) to meet the intent of ANSI S1. 13--1971, CAGI--PNEUROP S5.1 using four  
Aeq  
FIGURE 1  
microphone locations.  
NOTE: Dimensions are shown in inches and (mm), supplied for reference only  
and are typically rounded up to the nearest 1/16 inch.  
GENERAL DESCRIPTION  
This model is designed for delivery of heavy viscosity fluids such as  
grease. Material dispensing accessories and supply lines and fittings  
must be capable of withstanding pressures developed by pump.  
IMPORTANT  
This is one of two documents which support the pump.  
Replacement copies of these forms are available upon request.  
= 65875-XC MODEL OPERATOR’S MANUAL  
- S-633 GENERAL INFORMATION LUBRICATION PISTON PUMPS  
OPERATING AND SAFETY PRECAUTIONS  
WARNING Read the General Information Manual for operat-  
ing and safety precautions and important information.  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET – BRYAN, OHIO 43506  
(800) 495-0276 FAX(800) 892-6276  
© 2010  
 
PARTS LIST / LOWER PUMP SECTION  
ITEM Description  
Qty Part No.  
1 Washer  
2 Female Washer  
n3 Packing (65873) Leather  
Packing (65873-1) PTFE  
Packing (65873-4) UHMW-PE  
4 Male Washer  
n5 Bowed Washer  
-6 Piston Rod  
7 Tube & Sleeve  
8 Connector  
1
1
5
5
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
90747  
90748  
93714-1  
93714-2  
93714-4  
90749  
90744  
90753  
65871  
90738  
90136  
Y147-77  
90757  
90756  
4170  
1
2
3
4
5
21  
6
:
9 Washer  
n10 Retaining Ring  
n11 ‘‘U” Cup  
12 Body  
13 Sleeve  
n14 Gasket  
15 Valve Seat  
16 Rod  
17 Primer Tube  
18 Washer  
19 Washer  
20 Stop Nut  
7
92845  
4169  
8
90739  
92485  
90133  
90686  
Y109-428  
90741  
:
9
21 Washer  
10  
11  
12  
nPARTS INDICATED ARE INCLUDED IN 637056, 637057 &  
637280 SERVICE KITS  
13  
14  
PUMP REASSEMBLY  
1. Place(21)washer,(5)bowedwasher,(4)malewasher, (3)packings  
and (2) female washer into (7) tube and sleeve. Slide piston rod  
through upper packings and screw (8) connector into (6) piston rod.  
2. Screw(16)rodinto(8)connector.Place(15)valveseat,(14)gasket,  
and (13) sleeve into (17) primer tube.  
15  
16  
3. Place (9) washer over (16) rod and into position next to (7) tube and  
sleeve.  
4. Place (12) body, (11) ‘‘U” cup and (10) retaining ring onto (16) rod.  
5. Install (1) gasket in throat of air motor base.  
6. Thread rod assembly into piston rod of air motor.  
17  
18  
19  
20  
:
APPLY LOCTITE 271 TO THREADS  
FIGURE 3  
PAGE 3 OF 4  
 
TROUBLE SHOOTING  
No Material. (Stalled Pump.)  
Obstructed Material Line. Disconnect air supply. Relieve all fluid  
pressure in pump. Remove Obstruction in system.  
No Material (Pump Continually Cycles.)  
Empty material supply. Shut down system. Replenish material sup-  
ply.  
Material on one stroke only. (Fast Downstroke.)  
Item (11) ‘‘U” Cup is worn. Remove the ‘‘U” Cup. Replace ‘‘U” Cup.  
Material on one stroke only. (Fast Upstroke.)  
Item (12) body seat is not properly seating on (15) valve seat. Re-  
move the seat. Clean and inspect body and seat. If either is dam-  
aged. replace with new parts.  
PN 97999-661  
PAGE 4 OF 4  
 

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